Proceedings of the XMO Industrial Seminar 2026: Excellence in Manufacturing and Operations

Keywords

Metal additive manufacturing; Bio-inspired designs; Manufacturing education

Tracks

WORKFORCE DEVELOPMENT

DOI

10.5703/1288284318694

Abstract

This paper presents an engagement-based learning framework implemented in an undergraduate mechanical engineering course on additive manufacturing, with a specific focus on metal additive manufacturing (AM). The course integrated in-class discussion of AM fundamentals, discussing processes, materials, and designs with parallel semester-long team-based activities for encouraging and increasing hands-on student engagement. The paper specifically elaborates on the implementation of the project activity, focused on the design and manufacturing of bio-inspired lightweight lattice structures. The outcomes and reflections demonstrate the effectiveness of this approach in enhancing student engagement and complement the in-class lectures while also presenting future opportunities for improvements. This framework shows potential to effectively prepare undergraduate learners for emerging applications in convergent manufacturing.

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Evaluating engagement-based learning opportunities in undergraduate manufacturing education

This paper presents an engagement-based learning framework implemented in an undergraduate mechanical engineering course on additive manufacturing, with a specific focus on metal additive manufacturing (AM). The course integrated in-class discussion of AM fundamentals, discussing processes, materials, and designs with parallel semester-long team-based activities for encouraging and increasing hands-on student engagement. The paper specifically elaborates on the implementation of the project activity, focused on the design and manufacturing of bio-inspired lightweight lattice structures. The outcomes and reflections demonstrate the effectiveness of this approach in enhancing student engagement and complement the in-class lectures while also presenting future opportunities for improvements. This framework shows potential to effectively prepare undergraduate learners for emerging applications in convergent manufacturing.