Location

University of Leeds

Keywords

Corrosion rate, crossed steel bars, macro-cell corrosion, transmission line

Abstract

Reinforcing steel bars embedded in concrete are always intersected with each other to form rebar mesh or three-dimensional steel cage. The present study aims to investigate the phenomenon of severe corrosion observed at stirrups or some intersections of steel rebar mesh, which has not been well studied before. Macro-cell corrosion between crossed steel bars was considered to be the major cause for this phenomenon. In this regard, crossed steel bars were divided into intersected zone (IZ) and non-intersected zone (NIZ). The macro-cell current at the face-to-face IZ was calculated by Ohm’s law. A one-dimensional model based on transmission line method was employed to obtain the distribution of macro-cell current on the NIZ juxtaposed to the IZ. Experiments of steel bars in aqueous solutions and concrete were undertaken to verify the numerical model. The results demonstrated a good match between experiments and numerical model. It was also shown that the distribution of macro-cell current on the non-intersected areas was influenced by the resistivity of electrolyte. Based on the corrosion rate model presented in this study, the severe corrosion observed at stirrups or some intersection zones of rebar mesh can be explained and quantified.

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Experimental and Numerical Study of Macro-Cell Corrosion Between Crossed Steel Bars

University of Leeds

Reinforcing steel bars embedded in concrete are always intersected with each other to form rebar mesh or three-dimensional steel cage. The present study aims to investigate the phenomenon of severe corrosion observed at stirrups or some intersections of steel rebar mesh, which has not been well studied before. Macro-cell corrosion between crossed steel bars was considered to be the major cause for this phenomenon. In this regard, crossed steel bars were divided into intersected zone (IZ) and non-intersected zone (NIZ). The macro-cell current at the face-to-face IZ was calculated by Ohm’s law. A one-dimensional model based on transmission line method was employed to obtain the distribution of macro-cell current on the NIZ juxtaposed to the IZ. Experiments of steel bars in aqueous solutions and concrete were undertaken to verify the numerical model. The results demonstrated a good match between experiments and numerical model. It was also shown that the distribution of macro-cell current on the non-intersected areas was influenced by the resistivity of electrolyte. Based on the corrosion rate model presented in this study, the severe corrosion observed at stirrups or some intersection zones of rebar mesh can be explained and quantified.