Numerical Modeling of Fluid Flow and Argon Injection in Primary Cooling of Continuous Casting Process

Mingqian Wang, Purdue University

Abstract

Continuous casting is a vital process in the production of semi-finished steel, converting molten metal into solid form. Primary cooling, a critical stage of this process, uses water to cool the solidifying shell as it descends through the mold. The quality of the final cast product is significantly influenced by the fluid flow characteristics during this phase. Given the inherent complexities and costs associated with experimental studies in this area, numerical modeling has emerged as a crucial tool for understanding, predicting, and optimizing fluid flow dynamics within the mold. This research focuses on the implications of argon injection within the mold during the primary cooling stage of the continuous casting process.In this thesis, a comprehensive computational investigation of the transportation, entrapment, and fluid dynamic effects of argon injection is presented. Through an exploration of bubble sizes, SEN submergence depths, and slide gate openings, the study reveals how these parameters can significantly influence the casting process.The research finds that argon bubble size plays a critical role in determining bubble trajectories and residence times, with smaller bubbles showing a longer residence time and increased boundary interaction due to the dominance of drag forces. The submergence depth of the submerged entry nozzle (SEN) also influences these factors, with deeper submergence resulting in longer bubble trajectories and greater residence times. The study highlights how bubble diameter impacts their entrapment probability, with bubbles ranging from 0.3mm to 0.6mm being most prone to entrapment.The effects of argon injection on fluid flow within the SEN demonstrate an enhancement of turbulence, thus promoting a uniform outflow. However, excessively high argon flow rates risk a critical reduction in meniscus velocity, which could lead to overcooling. The research further elucidates the influence of argon on X-velocity near the mold's narrow faces, indicating a potential method for controlling dendritic growth and enhancing the final product quality.This work underlines the complex and multifaceted impacts of argon injection on the continuous casting process. It suggests that through careful manipulation of argon bubble size, SEN submergence depth, and slide gate opening, it is possible to optimize the transportation and entrapment of argon bubbles, manage fluid flow dynamics, and ultimately, improve the quality of the cast product.

Degree

M.Eng.

Advisors

Zhou, Purdue University.

Subject Area

Energy|Engineering|Electromagnetics|Fluid mechanics|Mechanics|Thermodynamics

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