Rearward visibility issues related to agricultural machinery: Contributing factors, potential solutions

Shawn Gregory Ehlers, Purdue University

Abstract

As the size, complexity, and speed of tractors and other agricultural self-propelled machinery have increased, so have the visibility-related issues, placing significant importance on the visual skills, alertness, and reactive abilities of the operator. Rearward movement of large agricultural equipment has been identified in the literature as causing not only damage to both machine and stationary objects, but also injuries (even fatalities) to bystanders not visible to the operator. Fortunately, monitoring assistance, while not a new concept, has advanced significantly, offering operators today more options for increasing awareness of the area surrounding their machines. In this research, an attempt is made to (1) identify and describe the key contributors to agricultural machinery visibility issues (both operator and machine-related), and (2) enumerate and evaluate the potential solutions and technologies that address these issues via modifications of ISO, SAE, and DOT standardized visibility testing methods. Enhanced operator safety and efficiency should result from a better understanding of the visibility problems (especially with regard to rearward movement) inherent in large tractors and self-propelled agricultural machinery. Used in this study were nine machines of different types that varied widely in size, horsepower rating, and operator station configuration to provide a broad representation of what is found on many U.S. farms/ranches. The two main rearward monitoring ‘technologies’ evaluated were the machines’ factory-equipped mirrors and cameras that the researchers affixed to these machines. A 58.06 m2 (625 ft2) testing grid was centered on the rear-most location of the tested machinery with height indicators centered in each of twenty-five grid cells. In general, the findings were consistent across all the machines tested—i.e., rather obstructed rearward visibility using mirrors alone versus considerably less obstructed rearward visibility with the addition of cameras. For example, having exterior extended-arm and interior mirrors only, a MFWD tractor with 1,100-bushel grain cart in tow measured, from the operator’s perspective, 68% obstructed view of the grid’s kneeling-worker-height markers and 100% throughout the midline of rearward travel; but when equipped with a rearview camera system, the obstructed area was decreased to only 4%. The visibility models created identified (1) a moderate-positive Pearson r correlation, indicating that many of the obstructed locations of the rearward area affected both mirrors and cameras similarly and (2) a strong-positive Pearson r correlation of kneeling worker height visibility, indicating that mirrors and camera systems share commonality of areas with high visibility (along the midline of travel and outward with greater distance from the rear of the machine, without implements in tow). Of the recommendations coming from this research, the key one is for establishment of engineering standards aimed at (1) enhancing operator ability to identify those locations around agricultural machinery that are obstructed from view, (2) reducing the risk of run-overs through improved monitoring capabilities of machine surroundings and components, and (3) alerting operators and co-workers of these hazardous locations.

Degree

Ph.D.

Advisors

Field, Purdue University.

Subject Area

Agricultural engineering

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