Constrained simultaneous multi-state reconfigurable wing structure configuration optimization

Matthew Snyder, Purdue University

Abstract

A reconfigurable aircraft is capable of in-flight shape change to increase mission performance or provide multi-mission capability. Reconfigurability has always been a consideration in aircraft design, from the Wright Flyer, to the F-14, and most recently the Lockheed-Martin folding wing concept. The Wright Flyer used wing-warping for roll control, the F-14 had a variable-sweep wing to improve supersonic flight capabilities, and the Lockheed-Martin folding wing demonstrated radical in-flight shape change. This dissertation will examine two questions that aircraft reconfigurability raises, especially as reconfiguration increases in complexity. First, is there an efficient method to develop a light weight structure which supports all the loads generated by each configuration? Second, can this method include the capability to propose a sub-structure topology that weighs less than other considered designs? The first question requires a method that will design and optimize multiple configurations of a reconfigurable aerostructure. Three options exist, this dissertation will show one is better than the others. Simultaneous optimization considers all configurations and their respective load cases and constraints at the same time. Another method is sequential optimization which considers each configuration of the vehicle one after the other - with the optimum design variable values from the first configuration becoming the lower bounds for subsequent configurations. This process repeats for each considered configuration and the lower bounds update as necessary. The third approach is aggregate combination — this method keeps the thickness or area of each member for the most critical configuration, the configuration that requires the largest cross-section. This research will show that simultaneous optimization produces a lower weight and different topology for the considered structures when compared to the sequential and aggregate techniques. To answer the second question, the developed optimization algorithm combines simultaneous optimization with a new method for determining the optimum location of the structural members of the sub-structure. The method proposed here considers an over-populated structural model, one in which there are initially more members than necessary. Using a unique iterative process, the optimization algorithm removes members from the design if they do not carry enough load to justify their presence. The initial set of members includes ribs, spars and a series of cross-members that diagonally connect the ribs and spars. The final result is a different structure, which is lower weight than one developed from sequential optimization or aggregate combination, and suggests the primary load paths. Chapter 1 contains background information on reconfigurable aircraft and a description of the new reconfigurable air vehicle being considered by the Air Vehicles Directorate of the Air Force Research Laboratory. This vehicle serves as a platform to test the proposed optimization process. Chapters 2 and 3 overview the optimization method and Chapter 4 provides some background analysis which is unique to this particular reconfigurable air vehicle. Chapter 5 contains the results of the optimizations and demonstrates how changing constraints or initial configuration impacts the final weight and topology of the wing structure. The final chapter contains conclusions and comments on some future work which would further enhance the effectiveness of the simultaneous reconfigurable structural topology optimization process developed and used in this dissertation.

Degree

Ph.D.

Advisors

Weisshaar, Purdue University.

Subject Area

Aerospace engineering

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