Effects of realistic heat straightening repair on damaged steel beam bridges

Young Moo Sohn, Purdue University

Abstract

Over-height trucks occasionally collide (impact) with steel highway bridges causing structural damage to the steel beams. This permanent deformation can be repaired by heat straightening, which is a structurally efficient and cost-effective repair process. However, in the real field implementation of heat straightening, the repair process violated the limits and guidelines presented by various state highway agencies and the FHWA. These violations included, but were not limited to: (a) under heating below 1200°F and over restraining, (b) over heating above 1200ºF, and (c) multiple heat straightening of the same beam more than two times. Currently, there is a lack of knowledge of the effects of these imperfections in the heat straightening repair process on the condition and serviceability of the damaged-repaired beams. The objectives of this research are: (a) determine and evaluate the realistic implementation of heat straightening repair (with imperfections) in Indiana using database analysis and in-situ field measurements, (b) experimentally investigate the effects of realistic heat straightening (with imperfections such as overheating, overstraining, or multiple heat straightening) on the structural properties, fracture toughness, and serviceability performance of steel beam bridges, and (c) develop research based guidelines and recommendations for damaged steel beam bridges subjected to realistic heat straightening with imperfections. A 40 ft. long two-span continuous steel bridge with two composite girders that have 6 ft. spacing was constructed to be damaged and repaired following actual field implementation of heat straightening. Variables for the bridge test were derived from an Indiana bridge hits database analysis, heat straightening field visit results, and small scale test results. The structural properties, fracture toughness, and serviceability performance of the test bridge are presented and compared. Research based guidelines and recommendations for damaged steel beam bridges subjected to realistic heat straightening are presented.

Degree

Ph.D.

Advisors

Varma, Purdue University.

Subject Area

Civil engineering

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