Experimental and theoretical study of horizontal tube bundle for passive condensation heat transfer
Abstract
The research in this thesis supports the design of a horizontal tube bundle condenser for passive heat removal system in nuclear reactors. From nuclear power plant containment, condensation of steam from a steam/noncondensable gas occurs on the primary side and boiling occurs on the secondary side; thus, heat exchanger modeling is a challenge. For the purpose of this experimental study, a six-tube bundle is used, where the outer diameter, inner diameter, and length of each stainless steel tube measures 38.10mm (1.5 inches), 31.75mm (1.25 inches) and 3.96m (156 inches), respectively. The pitch to diameter ratio was determined based on information gathered from literature surveys, and the dimensions were determined from calculations and experimental data. The objective of the calculations, correlations, and experimental data was to obtain complete condensation within the tube bundle. Experimental conditions for the tests in this thesis work were determined from Design Basis Accident (DBA). The applications are for an actual Passive Containment Cooling Systems (PCCS) condenser under postulated accident conditions in future light water reactors. In this research, steady state and transient experiments were performed to investigate the effect of noncondensable gas on steam condensation inside and boiling outside a tube bundle heat exchanger. The condenser tube inlet steam mass flow rate varied from 18.0 to 48.0 g/s, the inlet pressure varied from 100 kPa to 400 kPa, and the inlet noncondensable gas mass fraction varied from 1% to 10%. The effect of the noncondensable gas was examined by comparing the tube centerline temperatures for various inlet and system conditions. As a result, it was determined that the noncondensable gas accumulated near the condensate film causing a decrease of mass and energy transfer. In addition, the effect of the inlet steam flow rate gas was investigated by comparing the tube centerline temperatures, the conclusion being that, as the inlet steam mass flow rate increased, the length required for complete condensation also increased. Comparison of tube centerline temperature profiles was also used to examine the effect of inlet pressure on the heat transfer performance. From this assessment, it was determined that as the inlet pressure increased, the length required for complete condensation decreased. The investigation of tube bundle effects was conducted by comparing the condensate flow rates. The experimental results showed that the upper tubes in the bundle had better heat transfer performance than the lower tubes. In regard to modeling of the heat exchanger in this study, for the primary side, an empirical correlation was developed herein to provide Nusselt numbers for condensation heat transfer in horizontal tubes with noncondensable gases. Nusselt numbers were correlated as: Nu = 106.31·Re m0.147·W a-0.843. The empirical model for condensation heat transfer coefficients and the secondary-side model were integrated within a Matlab program to provide an analysis tool for horizontal tube bundle condenser heat exchangers. Also on the secondary side, two phase heat transfer coefficients were modeled considering both convective boiling and nucleate boiling as: hTP = 10.03·exp(-2.28·α)· hCV + 0.076·exp[3.73×10-6·(Re f-1.6×105)]·hNB.
Degree
Ph.D.
Advisors
Vierow, Purdue University.
Subject Area
Nuclear engineering
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