The viability and performance characterization of nano scale energetic materials on a semiconductor bridge (SCB)

Gianna Sophia Strohm, Purdue University

Abstract

The move from conventional energetic composites to nano scale energetic mixtures (nano energetics) has shown dramatic improvement in energy release rate and sensitivity to ignition. A possible application of nano energetics is on a semiconductor bridge (SCB). An SCB typically requires a tenth of the energy input as compared to a bridge wire design with the same no-fire and is capable of igniting in tens of microseconds. For very low energy applications, SCBs can be manufactured to extremely small sizes and it is necessary to find materials with particle sizes that are even smaller to function. Reactive particles of comparable size to the bridge can lead to problems with ignition reliability for small bridges. Nano-energetic composites and the use of SCBs have been significantly studied individually, however, the process of combining nano energetics with an SCB has not been investigated extensively and is the focus of this work. Goals of this study are to determine if nano energetics can be used with SCBs to further reduce the minimum energy required and improve reliability. The performance of nano-scale aluminum (nAl) and bismuth oxide (Bi2O3) with nitrocellulose (NC), Fluorel™ FC 2175 (chemically equivalent to Viton®) and Glycidyl Azide Polymer (GAP) as binders where quantified initially using the SenTest™ algorithm at three weight fractions (5, 7, and 9%) of binder. The threshold energy was calculated and compared to previous data using conventional materials such as zirconium potassium chlorate (ZPC), mercuric 5-Nitrotetrazol (DXN-1) and titanium sub-hydride potassium per-chlorate (TSPP). It was found that even though there where only slight differences in performance between the binders with nAl/Bi2O 3 at any of the three binder weight fractions, the results show that these nano energetic materials require about half of the threshold energy compared to conventional materials using an SCB with an 84×42 μm bridge. Binder limit testing was conducted to find the critical limit of binder when the output of the SCB declines. The binder was evaluated at 13, 17 and 20% and it was found that the limit amount of binder falls between 17 and 20% by weight of material. Scaling of the SCB bridge was evaluated using a 36×15 μm bridge size and tested using 5, 7 and 9% nAl/Bi2O 3 FC 2175 slurry, creating a functioning SCB compared to previous no-ignition results using TSPP. It was also postulated that the compaction of a secondary material onto the SCB would alter the SCB output during testing. It was found that increased energy values where required for both the 5 and 7% binder amounts and no change was seen at the 9% level.

Degree

M.S.M.E.

Advisors

Son, Purdue University.

Subject Area

Mechanical engineering|Nanotechnology

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