Investigation of noise sources and propagation in external gear pumps

Timothy J Opperwall, Purdue University

Abstract

Oil hydraulics is widely accepted as the best technology for transmitting power in many engineering applications due to its advantages in power density, control, layout flexibility, and efficiency. Due to these advantages, hydraulic systems are present in many different applications including construction, agriculture, aerospace, automotive, forestry, medical, and manufacturing, just to identify a few. Many of these applications involve the systems in close proximity to human operators and passengers where noise is one of the main constraints to the acceptance and spread of this technology. As a key component in power transfer, displacement machines can be major sources of noise in hydraulic systems. Thus, investigation into the sources of noise and discovering strategies to reduce noise is a key part of applying fluid power systems to a wider range of applications, as well as improving the performance of current hydraulic systems. The present research aims to leverage previous efforts and develop new models and experimental techniques in the topic of noise generation caused by hydrostatic units. This requires challenging and surpassing current accepted methods in the understanding of noise in fluid power systems. This research seeks to expand on the previous experimental and modeling efforts by directly considering the effect that system and component design changes apply on the total sound power and the sound frequency components emitted from displacement machines and the attached lines. The case of external gear pumps is taken as reference for a new model to understand the generation and transmission of noise from the sources out to the environment. The lumped parameter model HYGESim (HYdraulic GEar machine Simulator) was expanded to investigate the dynamic forces on the solid bodies caused by the pump operation and to predict interactions with the attached system. Vibration and sound radiation were then predicted using a combined finite element and boundary element vibro-acoustic model as well as the influence of additional models for system components to better understand the essential problems of noise generation in hydraulic systems. This model is a step forward for the field due to the coupling of an advanced internal model of pump operation coupled to a detailed vibro-acoustic model. Several experimental studies were also completed in order to advance the current science. The first study validated the pump model in terms of outlet pressure ripple prediction through comparison to experimentally measured results for the reference pump as well as prototype pumps designed for low outlet pressure ripple. The second study focused on the air-borne noise through sound pressure and intensity measurements on reference and prototype pumps at steady-state operating conditions. A third study over a wide range of operating speeds and pressures was completed to explore the impact of operating condition and system design to greater detail through measuring noise and vibration in the working fluid, the system structures, and the air. Applying the knowledge gained through experimental and simulation studies has brought new advances in the understanding of the physics of noise generation and propagation in hydraulic components and systems. The focus of the combined simulation and modeling approach is to clearly understand the different contributions from noise sources and surpasses the previous methods that focus on the outlet pressure ripple alone as a source of noise. The application of the new modeling and experimental approach allows for new advances which directly contribute to advancing the science of noise in hydraulic applications and the design of new quieter hydrostatic units and hydraulic systems.

Degree

Ph.D.

Advisors

Vacca, Purdue University.

Subject Area

Agricultural engineering|Mechanical engineering|Acoustics

Off-Campus Purdue Users:
To access this dissertation, please log in to our
proxy server
.

Share

COinS